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ERP Builders

ERP platform · ERPNext

ERPNext Manufacturing, modelled on your shop floor

ERPNext's manufacturing module covers bills of materials, operations and workstations, production planning, work orders, job cards for shop-floor tracking, subcontracting, quality inspection and batch or serial traceability — all without an extra licence.

Overview

The short version

Getting value from it depends on modelling production correctly: how deep the BOMs go, whether you need job cards or only work orders, how raw materials are consumed, and how costs roll up into finished goods. That modelling is where we spend most of the early design time.

ERP Builders is an independent ERPNext services company and is not affiliated with or endorsed by Frappe Technologies. “ERPNext” and “Frappe” are trademarks of Frappe Technologies Pvt. Ltd.

01

Modelling decisions

These choices decide whether planning, costing and the shop-floor screens make sense to the people using them.

BOM structure

Multi-level BOMs for sub-assemblies, scrap and process loss, and alternative items — detailed enough for accurate costing, simple enough to maintain.

Operations and workstations

Routings with operation times and hourly costs per workstation, used for capacity planning and job cards only where you will actually record them.

Material transfer and backflush

Whether raw materials are transferred to work-in-progress before production or backflushed from the BOM on completion.

Subcontracting

Supplying materials to a job worker, receiving finished goods and tracking stock held at the subcontractor.

02

Planning production

Production Plans pull demand from sales orders or material requests, explode BOMs, and raise work orders for finished goods and sub-assemblies along with material requests for what must be bought. Reorder levels on items handle steady-state replenishment.

ERPNext does not include finite-capacity scheduling. For most SMB manufacturers, planned work orders, job cards and a daily review are enough. Where they are not, we add a focused scheduling view in a custom app rather than force the standard screens to do something they were not designed for.

03

Costing and traceability

Finished-goods cost is built from material consumed, operating cost from workstations and any additional costs entered on the stock entry. We configure this so it reconciles with the stock and work-in-progress accounts every month.

Batch and serial numbers trace raw materials through work orders to the customer delivery, and quality inspections can be required at receipt, in process or before dispatch.

Process

How we deliver it

  1. 01

    Production walkthrough

    We walk the shop floor with your production lead and capture how work actually moves, not just how the process document says it does.

  2. 02

    BOM and routing design

    Sample products modelled end to end and costed, then the approach agreed before bulk BOM data is prepared.

  3. 03

    Pilot

    A pilot product line run through planning, work orders, job cards and costing on staging with real data.

  4. 04

    Rollout

    Remaining BOMs loaded, shop-floor users trained on their screens, and first month-end costs reviewed together.

Insights

Related reading

FAQ

Frequently asked questions

Is ERPNext suitable for discrete or process manufacturing?

It suits discrete and light process manufacturing well — assembly, fabrication, packaging, food and similar. Formula-heavy process industries with potency or complex yield calculations need extension, which we scope during discovery.

Can operators record production on a tablet?

Yes. Job cards work on tablets and phones, and we often simplify the screen to the few fields operators need to start, pause and complete work.

Does ERPNext support subcontracting?

Yes. Subcontracting orders track materials sent to the job worker and finished goods received back, with stock held at the subcontractor's warehouse.

Next step

Running production on spreadsheets?

Walk us through your shop floor and we will show how it would look in ERPNext.